Getting Started with 3D Printing Orthotics (Step 2): Work out which workflow is right for you

AbilityMade
Dec 13, 2022
1 min read

Updated: Dec 19, 2022

We have a few workflows at AbilityMade. Mixed or Digital will suit most people.

Here’s a quick compare and contrast to help you decide what might suit you.

	MIXED WORKFLOW	DIGITAL WORKFLOW
HOW DOES IT WORK?	Do your plaster cast modifications as per normal Scan the plaster cast Send the scan AbilityMade model and print the orthosis you need	Scan the limb Modify using CAD Send the modified scan AbilityMade model and print the orthosis you need
BEST FOR?	Those new to digital If you want to do plaster mods and still get digitally fabricated orthoses	Those who have access to and competency modifying and/or modelling in CAD If you value control, design freedom and the ability to create complex designs
PROS	A more gradual learning curve: you'll just need to master scanning Lower time and expenditure investment	Higher upfront expenditure No plaster required: more mobile if you prefer Efficiency gains once you develop competency More product and design options
CONS	Less freedom and power with design Less time savings	Steeper learning curve: both scanning and CAD modifications simultaneously

In summary...

Unless you have the money, time and motivation to go completely digital right away, it’s best to start off small with the mixed workflow - learn to scan and get access to digital products quickly.

WThe Digital workflow comes with increased expenditure and a steeper learning curve, but does pay off in time as you gain competency. You can always tackle this after you've tried the mixed workflow if you want to.

What's our take?

If you’re new to digital, the quickest way to accessing 3D printed products and coming up with amazing outcomes for your clients that you can’t do in traditional manufacture is:

Begin with Mixed Workflow
Learn to scan
Keep using plaster so you know the interface shape will fit as it usually does for you
Understand what is possible with digital as you learn
Transition to full Digital Workflow once you've got scanning down pat

Ready for Step 3?

Read "Practice getting good scans".

Completed Steps 1 to 3?

Just book in an onboarding session and we’ll get you familiarized with our platform. Onboarding only takes up to an hour, and you’ll be off to a flying start in no time!

YES, ONBOARD ME!

2 Comments

sanobuvuz75

Apr 24

The discussion around workflows in 3D printing orthotics is quite engaging. It’s evident that understanding the nuances of each method can significantly impact efficiency and outcome. For instance, those who embrace the mixed workflow might find it easier to integrate traditional techniques. However, there’s a clear path laid out for mastering digital methods, which is the future of orthotic design The Pokies offer a stimulating analogy here; the thrill of trying different approaches can yield unexpected and rewarding results over time.

Edited

bonedryblai

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